Hull Cartridge 28g No 9s plastic wad and fibre wad compared


Introduction.

I have heard it said that the plastic wad and cup was the biggest advance in shotgun ballistics since the choke was invented. However, some ranges insist on the use of fibre wads (it is worth noting that although some plastic wads are photodegradable, this is not the same as biodegradable). In their mind, shooters often think of fibre wads as a disadvantage. The reasons cited are shot deformation when it passes through the forcing cone and choke, galling of the lead as it speeds down the bore and the wad running into the back of the shot once it has left the barrel. The common belief is that plastic wads are much superior. 

However, when most people think of superior patterns they tend to think in terms of tighter patterns. When shooting smaller sized shot at closer targets, a tighter pattern is not an advantage. In fact if the targets are close and the plastic wad shell gives a tighter pattern then a more open choke would be used.

So, for close range targets, repeatability of spread is more important than potentially minimising the pattern width (and hence maximising the range). 'Goodness' of pattern, however, is still important. Although a large number of small pellets will be used, the ideal is to spread them as wide as possible without large gaps appearing in the centre of the pattern so this is where the fibre wad may display some weaknesses. 

To test for the differences in patterning Hull Cartridge ProOne 28g No.9s with plastic wads are compared with Hull ProFibre 28g No.9 fibre wads. The ProOnes have a claimed muzzle velocity of 1500fps and the ProFibre 1450fps. Both have shot with 5% antimony. Both are mid-priced shells. The pellet count from unfired shells was 525 for the fibre and 514 for the plastic wad which is close enough to allow direct comparisons of the pellet coverage.

The ProFibre is a popular choice for skeet shooting (in the UK) because of its medium recoil and its assumed wide pattern (a lot of skeeters are always looking for a wider pattern!). Hence the gun used for testing is a 27.5" Miroku 6000 skeet gun. 

 


Individual patterns and average pattern width. 

Fibre wad patterns and spread summary.
 Patterns and overall summary of Hull ProFibre 28g No9 fired from 17yds.
Average Spread
Average shot to shot variation

20.84"

+/- 0.66" (3.2%)

    

 Plastic wad patterns and spread summary.
Patterns and overall summary of Hull ProOne plastic wad 28g No9 fired from 17yds.
Average Spread
Average shot to shot variation

19.54"

+/- 1.73" (8.9%)

 

It can be seen that the average spread of the plastic wad shells at 19.54" is about 7% tighter than that of the fibre wads at 20.84" (the spread figure is the diameter that accounts for 75% of the pellets). For practical purposes, they are fairly similar. This spread difference is what one might expect between cylinder and skeet chokes.

In total, eight different shells have been tested through the Miroku. Compared with all of these, the ProOne plastic wad throws the tightest pattern by quite a margin - it is about 12% tighter pattern than the most open. The Hull fibre wad is near the middle of the range. 

 


Analysis of shot to shot repeatability.  

If one could only look at the patterns by eye, it would be very hard to rate the two shells. However, the numerical analysis reveals the repeatability of spreads of +/- 3.2% and +/- 8.9% for the fibre and plastic wad respectively and this is where the differences in shell performance come to the fore. The plastic wad is the least repeatable of all shells tested with the Miroku. The Hull ProFibre is one of the best. The difference between these two becomes obvious when a plot is made of how the spread varied shot to shot. (NB the graph below uses data from the patterns fired at 17yds and scaled to 21yds - the centre peg on skeet)

The graph below shows clearly that the fibre wad is very repeatable. The plastic wad really isn't working well with this gun with an extreme range of values in spread of ~30%. It is worth noting that the most open patterns of the plastic wad shell are near the average spread of the fibre wad shell. Put subjectively, the plastic wad shell is not throwing open patterns and then really tight ones but it's range is from 'normal' (as determined by the fibre wad baseline) to very, very tight patterns. Compared with the fibre wad shell, on a skeet layout, the plastic wad would be occasionally robbing the shooter of spread.

Whether this matters is another story! But purely in terms of matching shells to gun, the fibre wad works, this particular plastic wad does not.

To give these repeatability figures some perspective, several other plastic wad shells have been tested both in 24g and 28g. They offer very good repeatability in the range of 2.5% - 4.5% average shot to shot variation. Their spreads are similar to the Hull fibre wad with the faster shells giving slightly wider spreads.

 

Shot to shot spread of Hull ProFibre and ProOne (plastic wad) 28g No9 shot. (Shot at 17yds and scaled to 21yds)

 


Quality of the patterns.

The results thus far have found that the fibre wad is much more repeatable in terms of spread. This could help a skeet shooter on the closer targets or when slightly off the line of the clay or for one who shoots quickly and wants a wider repeatable spread to help this style of shooting. 

Some people claim that the fibre wad can disrupt the pattern, especially the centre of the pattern when the wad runs into the back of the shot just after it has left the muzzle. I have seen photographs showing the wad running into the shot as 'proof' that fibre wads are bad. It is also claimed that choke helps retain the fibre wad and reduce or eliminate this wad ramming and certainly the study into plastic vs. fibre wads with 1/2 choke did not reveal any pattern problems. The implication of this is that an open choked gun (like the skeet gun under test) will suffer from the problem.

It would be no good for a skeet shooter if the pattern had gaps in the middle. Hence a final check on the Hull ProFibres is needed to try and evaluate the repeatability of the centre of the pattern.

Because the Hull ProOnes were so unrepeatable they will not be used as part of this subtle examination. To illustrate why, assume that the shell was very, very unrepeatable due to wad opening not being consistent. The manifestation of this being that half the time the wad opened straight away giving a spread similar to the fibre wad (i.e. ~26") but on the remaining occasions the wad totally failed to open yielding a ~1" pattern. The average pattern width would be ~13.5". Rescaling this so that the average became 26" to allow comparison with the fibre wads would mean half the patterns being rescaled to ~50" and the other half rescaling to 2". Obviously the ~50" pattern would have poor coverage in the centre but this does not reflect the way the shell really performed. One must be careful when averaging data like this. Consequently, plastic wad shells tested earlier will be used (rather like a TV chef with the, " . . and here's one I prepared earlier.") The shells chosen were all fired through the Miroku and have the advantage of having low shot to shot variation, average spreads similar to the fibre wad under test and pellet counts that help with  comparisons between the different shells. 

To compare these different shells, the patterns are rescaled so that the average spread comes to 26" for each type of shell and the shot to shot variation is maintained. For example, if a shell had an average spread of 25" and a shot to variation of 5%, each of its contributing patterns would be enlarged by a factor of 1.04 (i.e. 26 divided by 25) giving a new average spread of 26" but still with a shot to shot variation of 5%. 

With all the shells having the same average spread and similar shot to shot variation, the coverage in the centre of the pattern can be compared to see if there is any evidence of patterning problems with the fibre wad.

Shown below is the summary of the hit probabilities for the fibre wad shell followed by a tabular summary of this and the plastic wad shells.

 

Summary of pellet distribution and pattern performance of Hull ProFibre 28g No.9shot at 17yds and scaled so the average spread of the pattern equals 26" (equivalent to approximately 21yds).

  
Table showing probability of hitting an edge-on clay in the centre of the pattern and the pellet count of three plastic wad shells and the fibre wad shell under review.

Shell
Spread at 21yds
Shot to shot variation
Total pellets
Hit probability 0-10"
Variance in hit probability
Express HV 24g 26.11" 3.4% 436 99.0% 1%
Hull ProSkeet 24g 25.69" 5.6% 471 99.1% 1.1%
Express SuperComp 28g 26.88" 2.5% 482 99.7% 0.4%
Hull ProFibre 28g 25.74" 3.2% 525 98.4% 1.2%

 

As can be seen, the Hull ProFibre has the lowest hit probability in the centre 10" of the pattern. Furthermore, it has the highest pellet count and normally one would expect this to improve the pellet coverage. Compared with the Express HV 24g it has approximately 90 extra pellets but appears to do a poorer job of guaranteeing a hit in the centre of the pattern. Is this significant? 

The variance in hit probability figure allows a statistical estimate to be made about whether the hit probability figures are genuinely different or just a fluke of natural variation - as in rolling a pair of dice and getting two sixes! For those versed in the dark art of statistics it can be seen that at the 95% confidence level the fibre wad shell IS different to the SuperComp and borderline different at the 95% confidence level with the other shells. 

In general terms it does look as though fibre wad shell does a poorer job of covering the centre of the pattern. This is even more pronounced when the difference in pellet counts is taken into account.

However, the difference is not sufficiently large so as to offer definitive proof that the wad is disrupting the pattern. This should be considered a 'tentative' finding. More targets need to be averaged with this shell and also different fibre wad shells tested. 

It is also quite possible that IF the fibre wad does push pellets away from the centre of the pattern this can give better patterns for skeet. If the 28g No.9 shell tested had the 'correct' pellet count of ~585 pellets per oz, it is quite possible that the gaps in the centre of the pattern would have been minimised AND a better spread beyond the centre of the pattern could be achieved. This would move closer to the mythical ideal 'even' pattern. Normally pellet distributions are Normal (Gaussian). If the fibre wad could reduce the pellet density in the centre it could conceivably offer an advantage at close range targets with high pellet counts. Again, more data needs to be gathered to confirm or disprove this theory.

 

 


 

Summary and post-amble.

The intention of this test was primarily to investigate the performance of the fibre wad shell using the plastic wad shell as a reference. Instead, the most significant finding was the lack of repeatability of the chosen plastic wad shell. Referring back to the pictures of the patterns, although it is very hard by looking by eye to judge which is best or worst and by how much, the software analysis clearly pulls out the deficiencies of the plastic wad shell. 

The Hull ProOne plastic wad shell was also quite variable with the Browning B25 1/2 choke tests. So it looks as though there is something not quite right with this shell. I wouldn't like to speculate on what the possible causes of this could be. 

Generally the hit probability figures generated by the software are useful for getting an idea about choke selection for a given distance. In this case of investigating the fibre wad shell performance, the hit probabilities were used to try and establish if the fibre wad shell suffered from gaps in the pattern caused by disruption from the wad. The conclusion in this regard is 'probably', but needs more evidence.

More support to the theory of how plastic wads affect pattern width and repeatability.

The study of the fibre wad versus plastic wad shell with the 1/2 choke Browning raised the theory that the relative tightness of the plastic wad pattern was due to delayed opening of the wad. In effect it was extending the point at which the pattern formed. In the fullness of time, confirming this theory should be possible simply by patterning at different distances and noting how the spread versus distance varies. If the plastic wad delays opening by a couple of yards, this should have a larger effect proportionately at closer distances than long ones.

With the skeet gun, the plastic wad shell was very variable. Again, this suggests that the main source of variation in pattern performance is the wad. Pellet deformation could not explain the wide variation in patterns. Differences in velocity large enough to cause the variations in pattern would have been felt during test firing and modern shells are anyway generally very repeatable regarding velocity. That really only leaves the wad to explain the variations.   

Both the graph above showing the shot to repeatability and the similar graph for the 1/2 choke Browning show the plastic wad grouping tighter on average than the fibre wad. However, in both cases the widest patterns from the plastic wad are very near the average of the fibre wads. This also tentatively suggests that the maximum spread from the plastic wad is when the wad opens straight away, and when this happens the spread is close to that of the unconstrained fibre wad. However, if the wad delays opening, the pattern at a given range appears a little tighter. A few plastic wad shells achieve the feat of moving the pattern up-range without ruining the repeatability. Unfortunately, some don't! In the case of the shells tested with the open choke Miroku, all the shells (with the exception of the plastic wad shell reported in detail here) gave similar spreads and similar shot to shot spreads. 

If detailed pattern analysis is not possible, the best advice for the average shooter would be to use the shell that patterns widest (as determined from testing a few shells) because a wide pattern implies rapid wad opening that in turn seems to be associated with good repeatability. If the pattern is too wide, simply use a little more choke. Without detailed testing it is very hard to find a plastic wad shell that is both repeatable and offers a tighter pattern.

Next steps.

More fibre wad loads need to be tested . . . . . A possible next test is to use a little choke - perhaps skeet and see if this maintains the good shot to shot repeatability of the fibre wad and also improves the coverage in the centre of the pattern. 


 
 
 
 
 
 
   

(c) Dr A C Jones